Quality Inspection at Fashion Soul International
Quality Inspection – Ensuring Perfection in Every Thread 🌟
Before Production Initiates QC Planning 🛠️
Prior to production, our Quality Control (QC) specialists collaborate closely with the design, merchandising, and sourcing departments to identify and resolve potential issues early in the development process. This proactive approach allows for seamless communication and coordination across all teams, ensuring that design specifications are feasible, materials meet quality standards, and sourcing options align with production requirements.
🔍 1. Initial Inquiry & Brand Understanding
🔍 Pre-Check Fabric Examination: Assessment of shrinkage, colorfastness, GSM, and stretching.
📐 Measurement Guidelines Review: Finalization of tolerances, expectations of fit, and cut panel detail specification.
🧷 Standards for Trims and Accessories: Guaranteeing compliance of all zippers, buttons, labels and prints.
🧪 Protocols for Testing: Verification of wash care instructions, abrasion test, and seam strength.
📝 Custom Client Checklist: Ensuring that steps taken are aligned with expectations guarantee sharp class results with full compliance appraisal.
Importance: This helps in creating a blueprint for the pre-determined steps that are undertaken while preserving the defined benchmarks enforcing zero alterations during the later stages while ensuring high-grade precision.
🧵 2. Inline Quality Inspection (During Production)
Inline inspection serves as the primary safeguard against production issues. During each operation, a trained quality auditor examines the garments as they progress through the line.
👁️ Real-time Monitoring Includes
🪡 Stitching Precision: Verifying proper tension and alignment for each stitch for every seam.
🧵 Seam Duplication: Verifying the accuracy, completeness, and strength of all sewn seams.
🎯 Defects In Fabric: Identification of holes, misprints, dye contamination, and external contaminants.
✂️ Precision of Measurement: Certification of compliance regarding panel and assembly parts against the tech pack.
🧼 Work Cleanliness Standards: Garments must not be stained with oil, dust, loose threads, or any other residues.
Direct feedback to line supervisors is facilitated through defect tracking software, enabling instantaneous resolution before issues compound.
🔍 3. End of Line Inspection (Final Product Check)
Garments undergo a 100 final inspection post thorough compilation. Checking for any remaining discrepancies during this stage is essential.
📋 Final Inspection Comprises
👕 Final Sample Comparison: Visually assessing the product against pre production samples issued for approval.
🧷 Trim & Accessory Audit: Inspection of functionality and correctness for hangtags, labels, buttons, and brand markers.
🪛 Functional Testing: use interoperable systems to evaluate zippers, snaps, and Velcro.
📏 Measurement Audit: Reviewing spec documents against physical measurements and its check calls.
📦 Packaging Inspection: Ensuring Each put together, tagged as well as folded, and packed inline with clients instructions.
✅ AQL Methodology: Our procedure is built on the Acceptable Quality Limit (AQL) standard which is internationally accepted for sampling and inspection.
🌏 Ethical Standards: We abide by international codes of conducts regarding workplace safety and labor humane treatment.
Our goal: Zero compromise on quality, ethical considerations, and environmental impact.
🧠 What differentiates Fashion Soul’s quality assurance?
🛡️ In-house inspection at every stage
📊 Reported outcomes with photographs and QC summaries
💬 Client QC checklist integration
🧵 Skilled professionals in quality assurance from the sewing industry with over 20 years of experience.
🚫 Zero defects policy
🌍 Export-level quality assurance standards (EU & North America).
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Frequently Asked Questions
1. What quality standards does Fashion Soul International follow?
We follow international Acceptable Quality Level (AQL) standards and also offer third-party inspections from SGS, Intertek, or Bureau Veritas upon request. Our in-house quality process is ISO-aligned and customized per client requirements.
2. Do you provide third-party inspection reports?
Yes, third-party inspections are available for clients who require independent quality verification. We work with globally recognized agencies such as SGS, Intertek, and Bureau Veritas to ensure added transparency.
3. What is included in your final product inspection?
Our final product inspection includes measurement checks, seam and stitching quality, visual appearance, label and tag verification, and packaging compliance. We ensure each item is ready for shipment with zero defects.
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