Balaclava Hoodie Manufacturer in Sialkot, Pakistan
Fashion Soul International makes balaclava hoodies for clothing brands in our own factory in Sialkot, Pakistan. A balaclava hoodie is a hoodie with a face and neck covering built into or attached to the hood, and we produce it to your design from 100 pieces per style.
This page is for brands, retailers and merch businesses that want hoodies with balaclava made under their own label, not for single-piece retail orders.
100 pcs
Minimum per style, per colour, per size run. Samples have no minimum.
7–14 days
Sample time, in business days.
20–35 days
Bulk production in business days, after sample approval.
20,000–30,000
Garments per month of factory capacity.
Who balaclava hoodies work for
Balaclava hoodies work for brands that sell cold-weather streetwear, outdoor-style apparel or statement merch and want a hood with a face covering that is cut and sewn properly. The usual buyers are:
- Streetwear and fashion labels adding a signature hoodie to a drop.
- Outdoor and cold-weather brands building a layering range.
- Merch and creator brands that want a distinctive piece for fans.
- Boutiques and retailers ordering a private label version.
- Established hoodie brands testing a new silhouette.
We make the garments in Sialkot, Pakistan and ship to your warehouse by sea or air on FOB or DDP terms.

Balaclava hoodie styles we can make
A balaclava hoodie combines a regular hoodie body with a face and neck piece that can be worn up or down. The shape of that piece is the part that needs sampling, so we develop it from your sketch, reference garment or tech pack.
Pullover balaclava hoodie
Classic hoodie body with the face piece joined at the hood or neck.
Zip-up balaclava hoodie
Full-zip front for easy layering, with the face piece shaped to sit with the zip.
Built-in balaclava hoodie
Face covering sewn into the hood so it is part of the garment.
Balaclava mask hoodie
Fitted mask section for a bolder, fashion-led look.
Balaclava sweatshirt
Hooded sweatshirt with a lighter-weight face piece, set at sampling.
Matching sets
Add joggers in the same fleece to sell a complete set.
More hoodie and face-cover pages
A balaclava hoodie sits alongside our other hoodie services and our face-cover work. Pick the page closest to what you want to launch.
Custom hoodies
Pullover and zip-up hoodies made to your design.
Bulk hoodies
Repeat runs for retailers, clubs and merch.
White label hoodies
Proven hoodie bases finished with your labels.
Oversized hoodies
Relaxed, drop-shoulder fits for streetwear labels.
Ski masks
Custom ski masks as a stand-alone accessory.
Balaclavas
Stand-alone balaclavas for buyers in the USA.
Fabrics for hoodies with balaclava
We make hoodies in cotton and blended fleece between 280 and 460 GSM. The face piece needs a fabric that stretches and recovers, so the body and the face piece are often chosen separately at sampling.
| Fabric | Where it is used | Weight |
|---|---|---|
| Cotton fleece | Hoodie body and hood, soft everyday feel | 280 to 460 GSM |
| Blended fleece | Hoodie body, holds shape and colour through washing | 280 to 460 GSM |
| Stretch knit or rib | Face piece, cuffs and hem | Confirmed with your quote |
| Polyester blends | Sport and outdoor-style ranges | Confirmed with your quote |
If you have a fabric in mind, send a swatch or a reference garment with your enquiry and we will tell you what we can match.
Branding a balaclava hoodie
The hood, chest, sleeves and face piece all give you space for a logo, and we decorate in the factory. Tell us where each mark goes and we place it on the pattern before sampling.
Embroidery
Chest, sleeve or face-piece logos stitched in your thread colours.
Printing
Screen, digital and sublimation prints matched to your artwork.
Labels and hang tags
Neck labels, care labels and hang tags in your branding.
From sketch to finished balaclava hoodies
Six steps take a balaclava hoodie from your first sketch to shipment, with a sample in 7 to 14 business days and bulk in 20 to 35 business days. The manufacturing process page explains each stage.
Brief and quote
Send your sketch, tech pack or reference hoodie and we quote within 24 hours.
Pattern
We cut a pattern for the hoodie body and work out the face piece shape.
Sample
Your sample is ready in 7 to 14 business days, with no sample minimum.
Approve
Check fit, comfort of the face piece and branding, then agree changes in writing.
Produce and inspect
Bulk takes 20 to 35 business days and finished hoodies are checked to AQL 2.5.
Pack and ship
Your tags and packaging go on, then the order ships FOB or DDP by sea or air.
Quality control on the face piece and the hoodie
We check each run against the approved sample using AQL 2.5 sampling, with extra attention on the face piece because it sits against the skin. The quality inspection page describes the method.
- Face piece shape, stretch and opening size compared with the sample.
- Seams around the face and neck checked for smoothness and strength.
- Hood shape, drawcords, cuffs and hem checked on sampled units.
- Logo placement and label position checked against your artwork.
- Cartons counted and marked to your packing instructions.

Balaclava hoodie MOQ, price factors and lead times
The minimum is 100 pieces per style, per colour, per size run, and samples have no minimum. The table shows what is fixed and what is confirmed with your quote.
| Item | What to expect |
|---|---|
| Minimum order | 100 pcs per style, per colour, per size run |
| Samples | 7 to 14 business days, no minimum |
| Bulk production | 20 to 35 business days after sample approval |
| Quote | Within 24 hours |
| Sample fee | Quoted with your order |
| Payment | Agreed in writing before production |
| Shipping terms | FOB or DDP, by sea or air |
| Transit time | Depends on the port and freight service |
| Rush orders | Ask us at quote stage |
The price of a balaclava hoodie depends on fabric weight and blend, the complexity of the face piece, colour count, logo method, label and tag type, packaging, size range, quantity and shipping terms.
What brands can verify before they order
Fashion Soul International is a registered manufacturer and exporter with certified management systems and its own factory in Sialkot. Ask for the supporting documents when you request a quote.
10+ years
Of garment manufacturing experience.
ISO 9001:2015
Certified Quality Management System.
ISO 14001:2015
Certified Environmental Management System.
REX registered
Registered exporter under the EU GSP scheme.
20,000–30,000
Garments a month, made in our own factory in Sialkot, Pakistan.
SECP · FBR · SCCI · ISRA
Registrations in Pakistan. Contact the team with your questions.
Designing a hooded balaclava: what to decide before sampling
A hood with a balaclava is a more demanding pattern than a plain hoodie, so a few early decisions save sampling rounds. This guide covers the points we raise with new customers, in the order we usually raise them.
Decide how the face piece attaches
The face piece can be sewn into the hood, joined at the neck, or cut as part of a fitted collar. Each changes how the garment looks when the piece is worn down, so send a reference photo or sketch of the effect you want. We then draw the pattern to match.
Choose a stretch that recovers
The face opening has to stretch over the head and still sit close. A knit with good recovery keeps its shape after washing, while a flat fleece can bag out. This is why many brands use a different fabric for the face piece than for the body.
Think about comfort and breathing
Seams that sit across the nose, mouth or chin are the most noticeable ones. Ask for flat or covered seams there, and test the sample worn up for a while before approving it. Comfort is a fit decision, not a styling one.
Plan sizing carefully
Send your size chart with head and neck opening measurements as well as chest and length. A hood that fits a medium body can be too tight on a large head, so we grade the face opening along with the body.
Check labelling and local rules
Labels follow the market you sell in. If you sell face-covering garments to children, or in venues or regions with rules about face coverings, take advice from your compliance adviser first and send us the final label text. We make labels to the text you approve. See also our balaclava mask guide and worldwide shipping page.
Plan your first order
A short colour list is easier to fund, because the 100-piece minimum applies to each colour and size run. Black and neutral tones tend to repeat well. Wear and wash the sample before you approve bulk, since the bulk run copies the approved sample.
Balaclava hoodie questions brands ask us
What is a balaclava hoodie?
It is a hoodie with a face and neck covering built into or attached to the hood. Some designs are called hoodies with balaclava, hooded balaclavas or built-in balaclava hoodies.
What is the minimum order for balaclava hoodies?
100 pieces per style, per colour, per size run. Samples have no minimum.
Can you make a custom balaclava hoodie to my design?
Yes. We develop the face piece from your sketch, reference garment or tech pack, and refine it through sampling.
Can you make a zip up balaclava hoodie as well as a pullover?
Yes. Both are made in the factory. The zip, drawcords and face piece are planned at pattern stage.
How long does an order take?
A sample takes 7 to 14 business days and bulk takes 20 to 35 business days after approval. Freight time depends on the port and freight service.
Can I add my logo and labels?
Yes. Embroidery and screen, digital or sublimation printing are done in the factory, and we place logos on the hood, chest, sleeves or face piece to your artwork.
What fabric is used?
The body is cotton or blended fleece at 280 to 460 GSM. The face piece fabric is chosen at sampling and confirmed with your quote.
Can I see a sample before ordering in bulk?
Yes. A sample comes first, there is no sample minimum, and the fee is quoted with your order.
Ready to develop your balaclava hoodie?
Send a sketch, reference or tech pack and we will quote. You may also like custom hoodies, white label hoodies, ski masks and streetwear manufacturing.