Activewear Manufacturers for USA Brands: Gym and Fitness Clothing
Fashion Soul International is one of the activewear manufacturers US brands can work with from Sialkot, Pakistan. We make gym apparel, workout clothing and fitness wear to your pattern, fabric and label, from 100 pieces per style, per colour and per size run.
We manufacture in Pakistan and ship to the USA. We do not have a factory or office in the United States.
100 pcs
Per style, per colour, per size run. No minimum on samples.
7–14 days
Sample lead time in business days.
20–35 days
Bulk lead time in business days after approval.
20,000–30,000
Garments per month, made in our own factory.
Who our US activewear clients are
We work with US brands that need a gym apparel manufacturer able to follow a tech pack and repeat the same fit on every order. That usually means:
- Fitness and gym clothing labels, from first capsule to repeat ranges.
- Fitness clothing suppliers and online stores selling own-label workout wear.
- Boutique studios, trainers and influencers launching branded clothing.
- Brands in Miami, Florida and other warm-weather markets with year-round demand.
- Start-ups moving from print-on-demand to their own manufactured range.
Share a reference garment or tech pack and we reply with a quote within 24 hours.
Gym apparel and workout clothing we manufacture
As a gym apparel manufacturer we make gym wear, yoga wear, sports bras, leggings, t-shirts and hoodies. The full range is on our activewear manufacturer page, and branded lines are covered on the private label activewear page.
Gym wear
Tops, tanks, shorts and sets for gym and training ranges.
Yoga wear and leggings
Leggings and matching tops for yoga and fitness labels.
Sports bras
Made to your pattern, cup shape and size chart.
T-shirts
Workout tees and tanks in your fabric and fit.
Hoodies
Warm-up and cool-down layers for fitness ranges.
Joggers and shorts
Joggers and custom shorts to finish a set.
Overseas or US activewear manufacturers: what changes for a buyer
Working with a factory in Pakistan instead of a US workshop changes freight, import entry and planning time, while design, sampling and quality control work the same way. The table sets out the practical differences.
| Topic | Pakistan factory (FSI) | What to plan for |
|---|---|---|
| Minimum order | 100 pcs per style, colour and size run | Match colours and sizes to what you can sell |
| Sampling | 7 to 14 business days, no minimum | Allow time to ship and test samples |
| Freight | FOB or DDP, by sea or air | Transit depends on the port and freight service |
| Import entry | Handled by you on FOB, confirmed with your quote on DDP | Speak to a customs broker about duty and HTS codes |
| Quality control | AQL 2.5 inspection before shipping | Ask for a measurement and defect report |
For wider apparel ranges see clothing manufacturers for USA brands.
Fabrics for gym and fitness clothing
Workout clothing is made from knitted, mesh and fleece fabrics, chosen for stretch, breathability and warmth. Fabric, weight, stretch and colour are agreed with you at sampling.
| Fabric | Used for | Weight and blend |
|---|---|---|
| Knitted jersey | Workout tees, tanks and base layers | Confirmed with your quote |
| Mesh | Vented panels and breathable details | Confirmed with your quote |
| Fleece | Hoodies, joggers and warm-up layers | Cotton and blended fleece, 280 to 460 GSM for hoodies |
| Stretch and performance fabrics | Leggings, sports bras and fitted tops | Blend, stretch and finish confirmed with your quote |
See also our fabric selection guide.
Customisation and branding for fitness clothing
We add your logo, labels and packaging in the factory, so goods ship ready for your warehouse or fulfilment centre. Pick one method or mix several on the same garment.
Printing
Print methods matched to your artwork, colours and fabric.
Embroidery
Logos stitched on chest, sleeve or waistband in your thread colours.
Labels and hang tags
Woven or printed labels, care labels and hang tags with your branding.
How an activewear order runs, from tech pack to US warehouse
Every order follows six stages, with samples in 7 to 14 business days and bulk in 20 to 35 business days after you approve. The manufacturing process page gives the detail.
Share your spec
Send a tech pack or reference garment, quantities and colours, and we quote within 24 hours.
Fit and fabric
We settle the size chart, fabric, stretch and decoration method with you.
Make the sample
You receive a sample in 7 to 14 business days, with no sample minimum.
Test and approve
You test fit, stretch and branding, and approve or change the sample.
Bulk run and AQL check
Bulk takes 20 to 35 business days, followed by an AQL 2.5 inspection.
Ship to the USA
Cartons ship FOB or DDP by sea or air, packed to your instructions.
Quality checks on every activewear order
We inspect each activewear order to AQL 2.5 against your approved sample before shipping, so you are not relying on a photo alone. See the quality inspection page for the process.
- Garment measurements against your size chart and tolerance.
- Stretch areas, waistbands and seams checked on sampled pieces.
- Colour consistency across the run and between matching pieces.
- Logo position, print quality and label text.
- Carton counts and packing to your instructions.
Activewear MOQ, pricing factors and lead times
Orders start at 100 pieces per style, per colour and per size run, and samples have no minimum. The table separates fixed terms from those confirmed in your quote.
| Item | What to expect |
|---|---|
| Minimum order | 100 pcs per style, per colour, per size run |
| Samples | 7 to 14 business days, no minimum |
| Bulk production | 20 to 35 business days after sample approval |
| Quote | Within 24 hours |
| Sample fee | Quoted with your order |
| Payment | Agreed in writing before production |
| Shipping terms | FOB or DDP, by sea or air |
| Transit time | Depends on the port and freight service |
| Rush orders | Ask us at quote stage |
Price depends on the fabric and stretch content, colour count, decoration, labels and packaging, size range, order quantity and shipping terms.
Credentials to verify before you place an activewear order
Fashion Soul International manufactures in its own factory in Sialkot, Pakistan, holds ISO certifications and is a registered exporter. Request the documents with your quote.
10+ years
Of manufacturing experience.
ISO 9001:2015
Certified Quality Management System.
ISO 14001:2015
Certified Environmental Management System.
REX registered
Registered exporter under the EU GSP scheme.
20,000–30,000
Garments per month, made in our own factory in Sialkot, Pakistan.
SECP · FBR · SCCI · ISRA
Pakistan registrations. Contact the team for any check you need.
How to choose among activewear manufacturers as a US brand
Comparing activewear manufacturers is easier when you test every candidate with the same brief and the same questions. These are the points US brands tend to check.
Send the same brief to each factory
Give every manufacturer one tech pack, one size chart and one quantity, so the quotes compare like for like. Differences in fabric, stretch content, decoration and packaging explain most price gaps.
Ask what is checked and how
Ask for the inspection standard, what is measured and what a report contains. We inspect to AQL 2.5 and compare against your approved sample.
Judge the sample hard
Stretch it, wash it and measure it again, and check seams and waistbands under strain. A sample that fails a home test will fail in a customer’s wardrobe too.
Check minimums honestly
Our minimum is 100 pieces per style, per colour and per size run. Spreading that across many colours quickly raises the total, so plan a tight palette.
Understand Miami and Florida timing
Brands selling in Miami and across Florida often sell activewear all year, so plan reorders around your sell-through rather than a single season. Orders from Florida brands are handled the same way as any other US order, with production in Sialkot and shipment on FOB or DDP terms.
Plan freight and import entry
On FOB you arrange freight and import entry from the port of departure. On DDP we quote delivery to your address, and how duties and taxes are handled is confirmed with your quote. Freight time depends on the port and freight service.
Prepare US labels
Garments sold in the US generally carry fibre content, country of origin, care instructions and a company identifier. Confirm exact wording with a compliance adviser and send us the final text.
Grow in stages
Most brands start with a few core pieces and add styles once the first run sells. See our clothing manufacturers for USA brands, private label sportswear and worldwide shipping pages.
Activewear manufacturer questions from US brands
Are you an activewear manufacturer in the USA?
No. Our factory is in Sialkot, Pakistan, and we ship to US brands by sea or air. We have no US factory or office.
What is the minimum order for activewear?
100 pieces per style, per colour, per size run. Samples have no minimum.
Which gym and workout clothes do you make?
We make gym wear, yoga wear, sports bras, leggings, t-shirts and hoodies. Send your spec and we quote.
How long does an activewear order take?
Samples take 7 to 14 business days and bulk takes 20 to 35 business days after approval. Freight depends on the port and freight service.
Do you work with Miami and Florida brands?
Yes. We make activewear to order for US brands in any state, including Miami and Florida, and ship FOB or DDP.
Can you make activewear to my own design?
Yes. Send a tech pack or reference garment and we make the pattern, sample and bulk to it.
Who handles customs and duties into the US?
On FOB you handle freight and import entry. On DDP, how duties and taxes are handled is confirmed with your quote.
How much does a sample cost?
The sample fee is quoted with your order, and there is no minimum quantity for samples.
Ready to talk activewear with a Pakistan factory?
Send your tech pack or a reference garment and we will quote within 24 hours. You may also like activewear manufacturing, private label activewear, custom joggers and tracksuits.